Toppan and Polymateria release ‘Biotransformed’ packaging that can return to nature harmlessly in 176 days

• Polymateria and Toppan Specialty Films have released packaging which fully biodegrades leaving no microplastic and toxins behind

• Data released today shows that biotransformed packaging can return to nature in record time – 176 days

• The revolutionary technology does not affect the mechanical or aesthetic qualities and allows the plastic to be recycled for a pre-determined amount of time via a time-set feature

• Biotransformation technology will help push boundaries in the plastics industry, propelling the switch to more sustainable materials across the value chain in India

A breakthrough by sustainable plastic innovator Polymateria in partnership with Indian plastic manufacturer Toppan Specialty Films (TSP), has seen plastics commonly used in the packaging industry biotransform in under four months and return to nature in just 176 days, leaving no microplastics or toxins behind. It’s the fastest-ever full biodegradation of biaxially oriented (flexible) polypropylene, which is used in food and cosmetic packaging. The result was achieved using Polymateria’s innovative biotransformation technology, which is set to play a significant part in reducing plastic pollution in India and around the world.

Polymateria also worked with one of the world’s largest confectionery manufacturers to create rigid plastic packaging armed with biotransformation technology, which was measured to fully biodegrade in 230 days, breaking a previous record of 310 days. These twin breakthroughs mean that common packaging from candy wrappers to cigarette packaging could be made biodegradable - with important impacts on the 11 million tons of plastic waste that reach the ocean every year.

The prototypes of biotransformed plastics developed through the partnership between Polymateria and Toppan, were verified by the fully accredited AIMPLAS Technological Institute of Plastic laboratory in Spain, which tested the plastics under the ISO 17556 standard for biodegradability.

Niall Dunne, chief executive officer, Polymateria, said, “I’m delighted to be announcing our record-speed biodegradation here in India, given the leadership role the country is playing in tackling plastic pollution. In a market the size of India, multiple solutions will be needed, and our technology provides an additional route by making plastic fully biodegradable in the ambient environment. Working with sustainability champions like Toppan gives me great hope that by coming together the industry will rise to the challenge.”

Manohar Kumar, chief executive officer, Toppan Speciality Films, said, “We are delighted to see the record-speed biodegradation achieved by combining our plastic packaging with Polymateria’s technology. We are already seeing huge interest in our sustainable biodegradable packaging in India and look forward to working with some of the country’s most well-known brands as it gets widely rolled out.”

Products using Polymateria’s technology can be recycled, but if they escape into nature, they will biotransform into a bioavailable wax. The wax then attracts microorganisms like bacteria and fungi, which safely digest it and return it to nature without harm.

Biotransformation technology will be part of the solution to the global problem of plastic pollution and Toppan is leading the way in adopting innovative technologies which can be brought to scale rapidly. This technology has the potential to significantly boost the sustainability of the packaging industry in conjunction with other measures, including improved waste management systems, consumer education, and further innovative ideas from both government and the private sector. Time is running out to tackle plastic pollution, with some projections suggesting there will be more plastic than fish in the ocean by 2050. Governments and businesses across many sectors need to work together to create a cleaner future.