Five Tetra Pak devices (and a bonus) for achieving more sustainable production

Since its founding, Tetra Pak has been committed to protecting what is good: food, people and the planet. As a strategic partner to the food and beverage industry, the company has set itself the goal of achieving zero carbon emissions in its production by 2030 and, by 2050, achieving the same goal across the entire chain. To support its customers on this journey, Tetra Pak offers innovative equipment and solutions that promote sustainability at every stage of production. 

In recent years, the acronym ESG ( Environment, Social, and Governance ) has gained ground in discussions about caring for the planet. Whether individually or in industry, adopting practices aligned with ESG principles has become essential to ensuring a more sustainable future. 

“In addition to our commitment to sustainability, we also seek to be a partner to the industry. That’s why we offer our customers equipment that drives efficiency and reduces environmental impacts. Thanks to this vision, we are leading the journey to reduce water consumption, food waste and the carbon footprint in the food and beverage manufacturing process by 50% by 2030,” explains Ana Paula Forti, Processing Director at Tetra Pak Brazil. 

Check out 5 Tetra Pak equipment that can help your industry reduce water and energy consumption: 

• Tetra Pak High Shear Mixer: Thanks to its high-shear unit and agitators configured according to the specific process, the Tetra Pak® High Shear Mixer adapts to a variety of industrial demands. The vacuum system of the Tetra Pak High Shear Mixer allows for highly efficient operation, consuming up to 50% less water and 70% less energy compared to traditional mixing methods. Its ability to minimize air ingress into the product also reduces foaming, improving final quality and reducing downtime associated with cleaning and maintenance, which helps reduce operating costs. 

• Tetra Pak Separators: Designed to deliver efficient and sustainable performance in industrial processes, Tetra Pak separators are equipped with AirTight and Encapt technology, which prevent aeration and product overflow and ensure maximum quality during processing. Their energy efficiency stands out, with a consumption reduction of up to 40% compared to semi-open systems, saving approximately 4,080,000 kWh over 30 years. 

• Tetra Pak Homogenizer 500: Designed to ensure operational efficiency and sustainability, the Tetra Pak Homogenizer 500 features a high-temperature condensate aseptic barrier system that, combined with serial cooling, reduces steam consumption by up to 70% and cooling water consumption by up to 80%. In addition, the automatic flow change valve optimizes the use of steam and water during cleaning processes, while the machine control system limits unnecessary water use. 

• Tetra Pak Tubular Heat Exchangers: Combining advanced technologies with sustainable performance, Tetra Pak heat exchangers are designed to meet the demands of the food and beverage industry. Equipped with a product-to-product (P2P) heat regeneration system, they reduce energy costs by up to 55% compared to water loop systems, using less steam and chilled water. The insulation and protective panels system reduces energy consumption by 11%, while the Floating Protection System ensures maximum efficiency and food safety. 

• Tetra Pak In-Line Blender B: Designed to handle low to high viscosity blends, the Tetra Pak In-Line Blender B can produce a wide range of beverages and syrups. With a continuous blending approach and intelligent automation, this equipment reduces product losses by up to 95%, cuts energy consumption by 20% and reduces water use by 50%, promoting operational efficiency and sustainability. In addition, it delivers measurable benefits such as reduced waste, greater consistency in product quality and reduced energy costs. 

Bonus: Tetra Pak solutions for an end-to-end sustainable industry 

In addition to the equipment it offers, Tetra Pak also offers services for efficient and sustainable production. “In addition to equipment, we provide ongoing support and consultancy to help our customers achieve their sustainability goals,” adds Renzo Perazzolo, services director at Tetra Pak Brazil. 

• OneStep Technology: Designed to significantly reduce energy consumption, water consumption and carbon footprint in the UHT milk production process. The technology combines separation, standardization, mixing and heat treatment in a single step, allowing greater formulation flexibility and rapid product changeovers. OneStep Technology reduces energy consumption by 29%, carbon footprint by 38% and water use by 41% compared to traditional methods. 

• Rotary Spray Ball: The Rotary Spray Ball solution is designed to increase the efficiency of cleaning processes in industrial silos, offering a more economical and sustainable alternative compared to the fixed spray ball. This technology provides a 30% reduction in energy consumption and increases operational availability by up to 78 hours/year per silo, optimizing cleaning processes and reducing operating costs.